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Car Lamp Mould
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period for delivery: Consignment Deadline Days
area: Zhejiang
Expiry date : Long Effective
last update: 2023-08-30 19:46
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Product details







Your Professional Car Lamp Mould Manufacturer



 




SUNJOY PLASTIC INJECTION MOULD has established a strong supply chain for various plastic molds such as auto parts molds. We specialize in the production of household product molds, electrical appliance molds, industrial molds, pipe fitting molds, etc. We have also established a dedicated second-hand mold collection and integration team.








One-Stop Solution






We provide convenient one-stop services to help customers obtain injection molding machines and spare parts, molds and spare parts, plastic raw materials and masterbatch.






Quality Assurance






The company has advanced measuring equipments and apparatus such as CMM to let us know the quality situation of every product. 






Wide Range of Cooperative Countries






We have a full understanding of the export standards, transportation conditions, and requirements of the cooperative countries.






24H Online Service






Our customer service representatives are available 24/7 to assist you with any inquiries, technical issues, or after-sales services.









 









 



What Is Car Lamp Mould?



Car lamp mould refers to a specific type of mold used in the manufacturing process of automotive lamps. It is a tool or die that is used to shape and form the various components of an automotive lamp, such as the lens, housing, and reflector. The mold is used to create multiple identical parts efficiently and accurately, ensuring consistency and quality in the final product.








 





Parameter



 







































































Mould type

Plastic injection mould

Product Material

ABS,PP,PC,PS

Cavity No.

As request

Runner

Hot / cold runner

Mould steel (for core and cavity)

P20,H13, 2311,2738,718H, etc

Mould base

45#, S50c, P20/ or LKM brand

Steel hardness

28-48HRC

Mould life

300,000-1,000,000 shots

Surface

Shining or texture

Design software

UG,PROE,CAD, etc.

Drawing format

x_t, stp, igs, etc

Processing Machine

High speeding milling machine,



Five-face machining center ,



CNC /EDM zone,



5-axes boring machining center,



Mechanism Zone

Quality Control

Designing, mould flow analysis,mould testing,3-dimentional measuring,assembling,

Packing

Ply-wood box

Mould processing time

2-3months

Remarks

Can make according to customer's design or sample


 



 







Advantages of Car Lamp Mould


 




 










Increase Productivity





In an automobile manufacturing company, production efficiency is a crucial indicator. The lamp mold production method makes the production process of auto parts more automated and standardized, greatly shortening the production cycle and improving production efficiency.









Ensure Product Quality





As a high-precision, high-safety vehicle, the quality requirements of automobiles are very strict. The accuracy and stability of the lam mold can ensure that the size and quality of auto parts fully meet the design requirements, thereby reducing the product defect rate and improving product quality.









Reduce Manufacturing Cost





The automation and standardization of lamp mold production methods can reduce labor costs and human errors. At the same time, the mold production method can also realize the optimal utilization of materials, reduce waste, and reduce production costs.









Precision and Accuracy





Auto lamp molds are designed with high precision and accuracy, ensuring that the final automotive lamps are produced with consistent quality. The molds allow for tight tolerances, resulting in a precise fit and finish of the lamp components.









Adapt to Customized Production





The use of auto lamp mold makes customized production possible. By changing the design of the mold, automakers can flexibly meet the individual needs of different customers, increase product diversity, and enhance market competitiveness.









Adaptability to Various Molding Techniques





Auto lamp molds can be used for various molding techniques, such as injection molding or blow molding, depending on the specific requirements of the automotive lamp. 









 



 






Application of Car Lamp Mould






Headlights



Car Lamp Moulds are used to produce the plastic housings, lenses, and reflectors for headlights. These molds enable the creation of complex shapes, lens patterns, and light distribution designs required for different types of headlights.



Taillights



Taillights are essential safety components in vehicles, and Auto Lamp Molds are used to manufacture their plastic housings, lenses, and light guides. The molds allow for precise molding of various lens designs, colors, and light distribution patterns.









Turn Signals



Car Lamp Molds are utilized to produce turn signal lamps, including both front and rear indicators. The molds enable the production of clear or colored lenses, as well as the integration of LED or traditional bulb light sources.



Fog Lights



Fog lights improve visibility in adverse weather conditions, and Auto Lamp Molds are used to manufacture their plastic housings, reflectors, and lenses. These molds enable the production of specific beam patterns and light diffusion characteristics required for fog lights.













Other Lighting Components



Car Lamp Molds are also employed to produce various other lighting components found in vehicles, such as daytime running lights (DRLs), side markers, license plate lights, and interior lighting fixtures.










 






Material of Car Lamp Mould



 

 




1. Aluminum alloy



Aluminum alloy is a commonly used material for automotive lamp molds and is favored by manufacturers due to its low cost, easy processing and excellent thermal conductivity. Its manufacturing cost is lower and it is easier to process than steel materials, which makes aluminum alloy mold manufacturing more productive.



 



2. Steel



Steel is another common material used to make car light molds. It has excellent hardness and strength, is not easily damaged, and is suitable for manufacturing large-sized and complex molds. In addition, the higher melting point of steel allows it to be used in the manufacturing of car lamp molds at high temperatures.



 



3. Plastic



Plastic is a lightweight and low-cost material for car lamp molds. Its strength and stability are relatively poor, and it is more suitable for manufacturing small-sized, simple-structured car lamp molds. In addition, by using some high-strength plastics, plastic molds can be made to have higher hardness and toughness.



 



4. Resin



Resin is also a common material for car light mold making and is mainly used to make small or complex car light moulds. Compared with other materials, molds made of resin are lighter, more stable, and have higher precision. Moreover, the production cost of resin molds is also lower.






 






Maintenance of Car Mold



 



 




Regular Cleaning




Clean the mold regularly to remove residues and dirt and keep the mold clean. When cleaning, appropriate cleaning agents should be used to avoid corrosion or damage to the mold.




 





 



 




Check And Replace Wearing Parts




Regularly check the wearing parts of the mold, such as positioning pins, guide posts, etc. If any wear or damage is found, replace them in time. At the same time, the sealing performance of the mold should also be checked regularly, and any leakage should be dealt with promptly.




 





 



 




Inspection And Adjustment




Conduct comprehensive inspections of the mold regularly, including the connection of each component, movement accuracy, flexibility of the guide mechanism, etc. If abnormalities or problems are found, adjustments or repairs should be made in time.




 













 



 




Lubrication And Maintenance




Regularly lubricate and maintain the mold, especially the sliding surface, the contact surface between the punch and the concave die, etc. When lubricating, appropriate lubricants should be selected and the oil volume and oil level should be controlled.




 





 



 




Temperature And Humidity Control




During the injection molding process, the temperature and humidity of the mold have a great impact on product quality and production efficiency. Therefore, the temperature and humidity of the mold should be regularly checked and controlled to ensure that they are within the appropriate range.




 





 



 




Recording And Archiving




Archive the records of each maintenance, including maintenance content, maintenance time, maintenance personnel and other information. This is conducive to tracking and managing the usage and life of the mold.




 








 



 






SUNJOY MOULD Can Offer You with Auto Bumper Mold






1



Analysis




Through the analysis of material properties and product feasibility, such as wall thickness, deformation, plastic feeding position, etc., potential problems can be predicted in advance.









2



Communication




Maintain close communication with customers, and understand the functional requirements and precautions of products from the perspective of customers, such as requirements for weld lines, requirements for appearance, etc.









3



Design




Strict design review system and checklist check. Before design, during the design of the scheme structure discussion meeting, the designer will check himself according to the checklist; after design, review together with the manufacturing department.









4



Quality Inspection




Quality inspection of each link to discover mass production problems in advance.

















5



Project Management




Each project is equipped with a project manager, who strictly follows the schedule to control the project cycle, and provides weekly progress reports and mold photos for each project so that customers can keep abreast of the status.









6



Service




From mold design to continuous mass production of products, we provide full life cycle service support.









7



After-Sales Service




Continuous after-sales follow-up service, proactively providing mass production and processing technical consulting services.









8



Technical Support




In the mass production process, if there is any problem with the mold, technical support will be provided unconditionally.











 




FAQ




Q: What are car lights made from?




A: Most headlight lenses these days are made from polycarbonate. Polycarbonate is a thermoplastic polymer. This means it has pronounced heat resistance and can withstand the high temperatures emanating from the lighting material.





Q: What materials are auto lamp molds made of?




A: Auto lamp molds are typically made of durable and heat-resistant materials such as steel, aluminum, copper, or brass. Steel is commonly used for its strength and durability, while aluminum molds are lighter and have good thermal conductivity. Copper molds offer excellent heat transfer and corrosion resistance, while brass molds provide good surface finishes. The choice of material depends on factors such as mold lifespan, production volume, cost considerations, and specific design requirements.





Q: How are auto lamp molds manufactured?




A: Auto lamp molds are manufactured through a multi-step process that includes design, material selection, CNC machining, heat treatment, assembly, finishing, testing, and inspection. The molds are meticulously crafted from durable materials such as steel, aluminum, copper, or brass, using CNC machines to accurately shape the components. Heat treatment is applied to enhance the mold's hardness and strength. The components are then assembled, finished, and polished for optimal functionality and surface finish. Thorough testing and inspection ensure that the mold meets the required specifications and quality standards. Finally, the molds are used in injection molding machines to produce auto lamp components.





Q: What are the advantages of using a car lamp mould?




A: Using a car lamp mould ensures consistent and accurate production of car lamps. It allows for precise replication of the desired shape and dimensions. Additionally, a mould enables mass production, leading to cost savings and faster manufacturing times.





Q: What factors affect the cost of a car lamp mould?




A: The cost of a car lamp mould is influenced by various factors, including its size, complexity, material used, and the required level of precision. Customization and additional features can also impact the overall cost.





Q: Can a car lamp mould be used for other types of lamps?




A: While car lamp moulds are specifically designed for car lamps, they may serve as a basis for the production of similar types of lamps, such as motorcycle or truck lamps.





Q: What are the maintenance requirements for a car lamp mould?




A: Regular maintenance is necessary to ensure the longevity and performance of a car lamp mould. This includes cleaning, lubrication, and periodic inspections to identify any signs of wear or damage.





Q: Can a car lamp mould be repaired if damaged?




A: In most cases, a damaged car lamp mould can be repaired, depending on the extent and nature of the damage. Minor repairs can involve polishing or welding, while severe damage may require more extensive repairs or even replacement.





Q: Are there any safety precautions associated with using a car lamp mould?




A: Yes, safety precautions should be taken when operating or handling a car lamp mould. These include wearing appropriate protective gear, following proper handling procedures, and ensuring that the mould is securely mounted and operated within recommended parameters.





Q: Can a car lamp mould be used for both plastic and glass lamps?




A: Yes, car lamp moulds can be used for both plastic and glass lamps. However, the design and specifications of the mould may need to be adjusted depending on the material being used.





Q: Can a car lamp mould be reused for different car models?




A: In some cases, a car lamp mould may be adaptable for use with multiple car models, especially if the lamp design is similar across different models or brands. However, modifications may be necessary to accommodate specific design variations.





Q: What are the steps involved in the production of car lamps using a mould?




A: The production process involves several steps, including preparing the mould, injecting or pouring the chosen material into the mould cavity, allowing it to cool and solidify, and finally, removing the finished car lamp from the mould.





Q: Can a car lamp mould be used for other automotive components?




A: While car lamp moulds are primarily designed for car lamps, they can also be used for producing other automotive components that require similar manufacturing processes, such as turn signal indicators or tail lights.





Q: Can a car lamp mould be used for multi-colour or multi-material car lamps?




A: Yes, a car lamp mould can be designed to produce multi-colour or multi-material car lamps. This may involve incorporating additional features, such as interchangeable inserts or separate cavities within the mould.





Q: Is injection moulding used for cars?




A: Injection moulded plastics are very commonly used in the automotive design, sector. This is because the results are durable, versatile and consistent. This is important for safety and quality in automotive production all around the world.





Q: What is the process of injection molding car parts?




A: Injection molding is a well-established manufacturing process in which an automotive industry mold maker injects molten plastic material into a mold cavity. The molten plastic then cools and hardens, and the manufacturer extracts the finished product.





Q: What is the process of injection molding in the automotive industry?




A: First, the plastic is melted in special barrels; then the plastic is compressed and injected into the previously prepared molds. This way, precisely manufactured components can be created very quickly. This is why rapid injection molding has become so popular in many industries, including the automotive sector.





Q: What is injection molding materials?




A: These are the most common plastic materials for injection molding: acrylic (PMMA) acrylonitrile butadiene styrene (ABS) nylon (polyamide, PA) polycarbonate (PC).





Q: What is the strongest material for injection molding?




A: Polycarbonate

Polycarbonate (PC): Polycarbonate is a transparent thermoplastic that offers some of the strongest, most shatter-resistant construction available for plastic injection molded products.





Q: What is the cycle time in injection molding?




A: The cycle time in injection molding is the total time needed to complete the stages of the molding process: Closing the mould. Material injection. Holding stage to fill and cool and avoid sink marks. Opening the mould.





 



 

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